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Zones and Bins: Layouts and Purpose

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Written by Iman Zulhisham
Updated over a week ago

To manage inventory effectively, FieldEx uses a structured three-level hierarchy: Location → Zone → Bin. This structure helps organize warehouses, support accurate inventory movement, and ensure your technicians are always equipped.

While Location and Zone provide structure, the Bin is the point where stock physically exists and where all inventory actions such as transfers, assignments, or consumption occur. Understanding how to configure this hierarchy properly is key to real-time visibility and operational control.

Description:
FieldEx organizes inventory by physical and logical grouping, making it easier to track where parts are stored, how they're moved, and who used them. It begins with a location and ends at a bin the true inventory action point.

Location – The Building or Site


A Location refers to a physical building or major storage facility. This might be a warehouse, depot, or a permanent onsite store.

Examples:

  • Equipment Warehouse

  • Regional Spare Parts Store

  • Operations Depot

  • Maintenance Hub

Locations group Zones and Bins and act as the top-level container in the inventory structure.

Zone – The Section or Floor


A Zone represents a subdivision within a location. It could be a floor, room, aisle, or process-specific area (e.g., Dispatch or Receiving).

Examples:

  • Receiving Area

  • Dispatch Zone

  • Floor 1 – Electrical Components

  • Level 2 – Field Kit Prep

Zones help organize your physical layout and improve navigation, but they do not hold stock themselves.

Bin – The Actual Storage Point


A Bin is the lowest level and the only level where inventory is physically stored and moved. It can represent anything from a warehouse shelf to a technician’s van or even a technician themselves.

Examples:

  • Rack A1 – Filters

  • Shelf B2 – Toolkits

  • BIN-VAN-MICHAEL (a van as a mobile storage unit)

  • KIT-PM-GENERATOR (a prepacked service kit)

  • BIN-USER-LISA (a technician’s personal stock bin)

Bins are where FieldEx tracks all part quantities, movements, and job usage. Every transfer, deduction, or stocking action happens at the bin level.

Technician = Bin? Yes!

When a user is marked as a Bin User in their access profile, FieldEx automatically creates a personal bin tied to that user:

  • This bin is called BIN-USER-[Name]

  • It can receive transfers, store spare parts, and track usage by that individual

  • Ideal for accountability, return tracking, or cost control

Reminder: A van is also modeled as a bin but it’s shared and tied to the vehicle, not the person. A user bin is individual and automatically created.

Why This Structure Matters


Level

Purpose

Example

Location

Physical site (e.g., building)

Northern Warehouse

Zone

Sub-area within the location

Floor 1 – Electrical

Bin

Actual inventory holder and tracking unit

Rack B3, BIN-VAN-JOHN, BIN-USER-LISA

Examples Across Business Types


Use Case

Location

Zone

Bin

Stocking electrical parts

Main Warehouse

Ground Floor – Parts

Rack A3 – Fuses

Issuing a technician toolkit

Central Store

Dispatch Zone

BIN-VAN-LISA

Managing repair returns

Service Depot

Inspection Area

BIN-RETURN-FAULTY-TOOLS

Preparing prebuilt maintenance kits

Spare Parts Store

Kit Assembly Section

KIT-MAINTENANCE-TRUCK-FLEET

Assigning parts to a technician

Regional Warehouse

User Inventory Zone

BIN-USER-MATT

Best Practices


  • Always define bins as the final inventory point: rack, shelf, van, technician, or kit.

  • Use zones to group bins logically (by workflow, level, or responsibility).

  • Only create locations for fixed physical buildings.

  • Do not use vans or mobile setups as locations model them correctly as bins under a mobile dispatch zone.

  • Mark each technician as a bin user if you want personal inventory tracking.

Summary


  • Location = building or warehouse

  • Zone = internal section (floor, function, or area)

  • Bin = actual stock point (rack, shelf, van, user, kit)

By setting up your inventory hierarchy correctly in FieldEx, you gain full visibility over where each part is, who has it, and how it's moving leading to better stock control, faster field operations, and reduced waste.

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